Xyrom OS Solutions Manufacturing
Industrial Solution

Intelligent Automation
for the Factory Floor

XyromOS brings fleet-scale robot orchestration to manufacturing. Supports KUKA, ABB, Fanuc, Universal Robots, Doosan and more — normalised under one API with ISO 10218-compliant safety enforcement.

5Industrial Arm Paths Implemented
<50msTarget Safety Latency
ISO 10218Compliance Path
LiveCloud + PWA Surfaces

Robot Arms, Unified

XyromOS normalises KUKA, ABB, Fanuc, Universal Robots, and Doosan under one unified adapter API. Write your skill once — deploy it on any arm without vendor lock-in.

Signed .aoa adapter packages provide cryptographic assurance that the hardware abstraction layer is unmodified. Adapters are versioned and OTA-upgradable without downtime.

  • KUKA KRC4 / KRC5 adapter (Certified tier)
  • ABB IRC5 / OmniCore adapter (Certified tier)
  • Fanuc R-30iB adapter (Certified tier)
  • Universal Robots e-Series adapter (Certified tier)
  • Doosan M-Series adapter (Verified tier)
  • Generic ROS2-MoveIt bridge (Community tier)
Unified Adapter Call — Python SDK
# Same call works on any supported arm
from xyrom import RobotClient

robot = RobotClient.connect(
    "arm-kuka-001",   # or "arm-abb-007"
    adapter="auto"    # auto-detects OEM
)

# Normalised joint control
robot.joints.move_to([
    0.0, -1.57, 1.57,
    0.0, 1.57, 0.0
], speed_fraction=0.5)

# Cartesian move — OEM-agnostic
robot.tcp.move_linear(
    x=0.45, y=0.12, z=0.30,
    rx=0.0, ry=3.14, rz=0.0
)

# Safety is enforced automatically
# — no extra code needed

Industrial Safety Built-In

XyromOS enforces safety at Zone A — the hardware layer — meaning no planner, model, or operator override can bypass it. Safety is not a feature; it is the foundation.

  • IEC 61508 functional safety alignment path (SIL 2)
  • ISO 10218-1/2 industrial robot safety compliance path
  • ISO/TS 15066 collaborative robot (cobot) safety
  • Emergency stop latency <5ms end-to-end
  • Zone-aware dynamic speed limiting
  • Human proximity detection with automatic deceleration
  • Full tamper-evident audit log — every safety decision recorded
🔴

E-Stop <5ms

Hardware-enforced. Triggers before any OS-level event can respond.

🛡️

Zone Safety

Dynamic speed clamping per zone. Cobot HRC areas enforced automatically.

📋

Audit Log

Every safety event, override attempt, and state change — cryptographically signed.

👁️

Proximity Detection

Vision + LiDAR fusion detects workers entering robot work envelopes.

Fleet Management at Scale

Manage anywhere from a single prototype cell to a 1,000-arm production facility from the same web portal. XyromOS makes scale invisible to the operator.

  • 1 to 1,000 arms managed from one portal interface
  • Per-arm real-time telemetry — joint state, torque, temperature
  • Live joint state dashboards with historical replay
  • Task queue management — assign, pause, reorder, abort
  • OTA firmware and adapter updates with rollback
  • Multi-site support — manage arms across global facilities
  • Role-based access control for operators, engineers, admins
Fleet Overview — portal.xyromos.com
KUKA KRC5 — Cell A01
Running Task
Cycle: 4.2s | Load: 72%
ABB IRB 6700 — Cell B03
Running Task
Cycle: 6.8s | Load: 54%
Fanuc M-20iD — Cell C11
Queue Paused
OTA update pending
UR10e — Cobot Station 4
HRC Mode Active
Speed: 150mm/s (zone)

Machine Bridge

XyromOS speaks the language of the factory floor natively. Connect directly to PLCs, SCADA systems, and CNCs without custom middleware or third-party integration layers.

  • OPC-UA — read/write process variables, subscribe to data changes
  • MQTT — publish robot telemetry, subscribe to production events
  • Modbus/TCP — direct PLC register read/write
  • Profinet — controller-level integration for Siemens S7 / Beckhoff
  • EtherNet/IP — Allen-Bradley PLC integration
  • Robots appear as first-class nodes in SCADA namespaces
🔌

OPC-UA

Native OPC-UA server and client. IEC 62541 compliant.

📡

MQTT

MQTT 5.0 broker integration. QoS 2 guaranteed delivery.

⚙️

Modbus/TCP

Direct PLC register access. Polling and event-driven modes.

🏭

Profinet

Siemens S7 and Beckhoff TwinCAT controller integration.

Built for real manufacturing tasks

🔥

Welding Cells

Coordinated multi-arm MIG/TIG welding with seam tracking, weld parameter control, and automatic quality inspection.

📦

Pick-and-Place Assembly

High-speed component placement with vision guidance, adaptive grasping, and conveyor synchronisation.

🔬

Quality Inspection

In-line part inspection with 3D vision, defect detection, and automatic reject routing — integrated with MES/ERP.

🤝

Cobot HRC Stations

Collaborative robot stations where humans and robots share workspace safely under ISO/TS 15066 speed-and-separation monitoring.

🔩

CNC Machine Tending

Automated part loading/unloading for CNC machines with door interlock, fixture confirmation, and cycle-time tracking.

Ready to deploy XyromOS on your factory floor?

Our manufacturing team will scope your integration and get a pilot running in weeks, not months.