Construction Solution

XyromOS for Construction —
Autonomous Site Operations

XyromOS enables robots to work safely on active construction sites — from rebar tying to structural inspection — under one intelligent OS with BIM integration, real-time site mapping, and automated safety zone enforcement.

Contact Construction Team 📖 Documentation

60%Engineering Target: Site Inspection Time Reduction

Real-TimeSafety Monitoring & Zone Enforcement

ISO 10218Compliance Path for Arm Operation

BIM / IFC 4.xNative Integration

Spatial Intelligence

Construction Site Intelligence

XyromOS combines point cloud mapping, BIM model overlays, and real-time obstacle tracking so robots know exactly where they are, what's been built, and what's next on the schedule.

Robots continuously update the site digital twin as they move — every pass adds accuracy, flagging discrepancies between the BIM model and physical reality for the site manager's attention.

LiDAR point cloud mapping — continuous 3D site model updates
BIM model overlay (IFC 4.x) — compare as-built to as-designed
Real-time obstacle tracking — detects new materials, equipment, workers
Discrepancy flagging — auto-alerts when physical build deviates from BIM
GPS-denied navigation via SLAM — works inside structures without GPS
Progress tracking — percentage complete per BIM element, updated automatically

Site Digital Twin — portal.xyromos.com

📐 BIM Sync Active

IFC model: Block C, Level 3 | Last sync: 4 min ago

✅ Point Cloud Updated

Coverage: 1,240 m² | 4.2M points | 2cm resolution

⚠ Discrepancy Detected

Column C-14: 3.2cm deviation from BIM — flagged for review

✅ SLAM Lock

GPS-denied navigation active | Position accuracy ±4cm

Fleet Operations

Multi-Robot Task Coordination

Construction projects involve many robot types running in parallel — inspection drones, rebar tying robots, 3D printing arms — often on different floors and in different phases. XyromOS coordinates them all against the build schedule.

Assign task queues to typed robot fleets (inspection, fabrication, survey)
Track task progress against build schedule milestones
Automatic blockage escalation — flags delays to project manager
Robot-to-robot handoff — inspection robot marks area ready for fabrication bot
Multi-floor, multi-zone task routing — robots know which zone they're cleared for
Full task audit trail for project documentation and compliance

📋

Task Queues

Assign, prioritise, pause, and reorder tasks for each robot fleet from the portal.

📊

Schedule Tracking

Map robot task completion to Gantt schedule milestones. See what's on track and what's delayed.

🔔

Blockage Alerts

Automatic escalation when a robot encounters an obstacle, access restriction, or task dependency issue.

🤝

Robot Handoffs

Structured handoff protocol — survey bot completes scan, marks area ready, rebar bot begins task.

Ruggedisation

Harsh Environment Ready

Construction sites are demanding environments — dust, vibration, moisture, extreme temperatures. XyromOS is designed to operate reliably on hardware that handles all of it.

Dust and water ingress tolerance modes — adapts sensor polling to environment
Battery-aware scheduling — tasks prioritised and deferred based on charge state
GPS-denied navigation via SLAM — navigates inside partially built structures
Works on Raspberry Pi 4/5 (lightweight survey) to Jetson Orin (AI-heavy inspection)
Vibration-tolerant data logging — buffered writes survive hardware shock
Thermal monitoring — alerts and throttles compute when temperatures exceed thresholds

💨

Dust / IP Modes

Adaptive sensor polling rates. Reduced camera exposure in high-dust conditions.

🔋

Battery Scheduling

Smart task deferral. High-priority tasks run first when battery drops below threshold.

🗺️

SLAM Navigation

No GPS required. Works inside buildings, underground, and partially enclosed structures.

🌡️

Thermal Aware

Monitors compute temperature. Throttles workloads and alerts when thermal limits approached.

Safety & Compliance

Safety & Compliance for Active Sites

Active construction sites are among the most hazardous work environments. XyromOS enforces safety automatically — robots know where workers are, respect access restrictions, and create an audit trail for every decision.

Automated no-entry zone enforcement — robots stop at zone boundaries
Worker proximity alerts — slows robot when workers enter work zone
Dynamic zone updates — zones updated in real time as site access changes
Full task audit trail — every movement, decision, and stop event logged
Incident reporting — automatic incident package capture for investigation
CDM-compliant documentation export — ready for project safety file

Site Safety Status

✅ All Robot Zones Clear

14 active zones | 0 worker incursions

⚠ Zone B7 — Worker Detected

Rebar bot paused | Resume in ~2 min

✅ Audit Log Active

1,847 events today | Encrypted + signed

✅ CDM Export Ready

Week 24 safety report generated

Developer SDK

Site Survey Skills, Declaratively Defined

XyromOS survey skills define the scan area, SLAM mode, BIM comparison parameters, and report output in a single YAML. The runtime handles robot routing, point cloud capture, and deviation flagging automatically.

LiDAR + IMU SLAM fusion — GPS-denied indoor operation
BIM IFC overlay comparison with configurable tolerance
Auto-generated inspection reports with georeferenced deviations
Deploy to Spot-class quadrupeds or wheeled platforms via ROS2 bridge
KUKA/ABB arm adapters for heavy assembly operations (ISO 10218 path)
OTA skill updates — no manual re-deploy

Site Survey Skill — YAML

# XyromOS Skill — Site Survey
# deploy: aoa skill deploy site-survey.yaml

skill:
  name: site-survey-lidar
  version: 1.0.0
  platform: spot-ros2  # Spot-class via ROS2 bridge

config:
  area: /zones/block-c-level-3.zone
  slam_mode: lidar_imu_fusion
  resolution_cm: 2

tasks:
  - id: scan
    skill: lidar-pointcloud-capture
    overlap_pct: 20
  - id: bim-compare
    skill: bim-deviation-check
    bim_file: /bim/block-c.ifc
    tolerance_mm: 20
    trigger: scan.complete
  - id: report
    skill: inspection-report-gen
    trigger: bim-compare.complete
    output: /data/reports/

telemetry:
  push_interval_s: 5
  endpoint: mqtt://fleet.xyromos.com/const

Applications

Built for real construction tasks

🔍

Structural Inspection

Drone and ground robots systematically inspecting structural elements, comparing to BIM, and flagging defects before they become problems.

🔩

Rebar Tying Robots

Automated rebar tying with position tracking, tie count logging, and quality photo capture — replacing repetitive, high-strain manual work.

📏

Autonomous Surveying

Continuous as-built survey with LiDAR and photogrammetry. Compares to design model, generates deviation reports automatically.

🖨️

Concrete 3D Printing

Gantry and robotic arm concrete extrusion with real-time layer tracking, mix flow control, and deviation alerts during print.

💥

Demolition Monitoring

Robot-mounted sensors tracking structural changes during selective demolition, with automatic stop-work if deviations exceed thresholds.

XyromOS for Construction —Autonomous Site Operations